Restoration Projects

Restoring a Sargent Hand Plane

Sargent #409 Type 5 Smoothing Plane – Circa 1942-1950

This is the Sargent plane, as it was found.

So in this post, I’m going to show the restoration process of this Sargent hand plane. For brevity, most of the commentary will be in notations on the images. This is not an expensive plane by any means, but it was definitely a restorable plane, and I couldn’t just throw it away.

Sargent – right view – before restoration
Sargent – left view – before restoration
Sargent – bottom view – before restoration
Sargent – completely disassembled – before restoration
Using wire wheel in drill press to remove majority of surface rust.
Rust removed from side
Parts after brass wheel
Bottom of plane after wire wheel
All parts after brass wire wheel cleaning
Close up of Sargent cap and brass screws, after brass wheel cleaning
More after brass wheel
Inside of plane, after brass wheel cleaning
All parts going into the Rustoleum rust remover soak.
Handles – before refinishing.
Some buffing wheels from menards
After some buffing – think i need to sand down the sole of the plane though.
Sargent Blade
Metal pcs assembled.
Original knob on the left…cracked, thinking about replacing it with a stanley one on the right.
Replaced the knob with one from the broken Stanley #5 plane, I actually like it better, larger.
Think this one turned out pretty nice.
The above links to a great page on Sargent Hand Planes

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